Glass Reactor System
PDF DownloadThe company specializes in the design and manufacture of high-performance laboratory-scale and pilot-scale bioreactors. The high quality reactor systems integrate advanced technologies such as model-based fed-batch fermentation control and innovative magnetic drive solutions, delivering reliable and efficient performance for modern bioprocessing applications.
All bioreactor solutions are rigorously tested in in-house laboratories under real fermentation conditions to ensure robustness, reproducibility, and long-term reliability. Designed with maximum flexibility in mind, laboratory bioreactors can be readily adapted for a wide range of applications, including the cultivation of bacteria, microorganisms, insect cells, mammalian cells, and stem cells.
In addition, complete pilot-scale bioreactor systems are manufactured, including vessels, skid-mounted units, and control cabinets. Each bioreactor is supplied as an independent, fully functional system. With extensive experience in system integration, support is provided for the implementation of pilot-scale bioreactors into fully automated production lines across diverse industries, such as biofertilizers, biopesticides, enzymes, cultivated meat, vaccines, antibodies, and cell and gene therapy process development and manufacturing.
Bioreactor platforms are equipped with SCADA software to support compliance with GMP requirements. Comprehensive qualification and validation services are offered, including IQ (Installation Qualification), OQ (Operational Qualification), PQ (Performance Qualification), FAT (Factory Acceptance Test), and SAT (Site Acceptance Test), ensuring regulatory readiness and consistent, high-quality performance.
Designed for specialized mixing applications, the glass reactor system features a top-driven mechanical plough agitator. It offers precise low-speed control ranging from 20 to 200 rpm with an accuracy of ±1 rpm, ensuring gentle yet effective mixing. The system includes a comprehensive gas control module compatible with N₂, O₂, CO₂, and Air to meet diverse process requirements.
Engineered for applications requiring gentle mixing, the glass reactor system is equipped with a top-driven mechanical paddle agitator. It provides stable low-speed agitation from 20 to 200 rpm with precise control (±1 rpm accuracy). The system features a versatile gas management module, fully compatible with N₂, O₂, CO₂, and Air for optimized cell culture environments.
The glass reactor system features a top-driven mechanical paddle agitator designed for stable, low-shear mixing. It offers precise speed control from 20 to 200 rpm with an accuracy of ±1 rpm. The system is equipped with a comprehensive gas management module, supporting N₂, O₂, CO₂, and Air supply for optimal process control.
Designed for high-shear microbial applications, the glass reactor system features a top-driven mechanical turbine agitator. It delivers powerful mixing with a speed range of 50 to 1000 rpm and precise control (±1 rpm accuracy). The gas management system regulates Air and O₂ via solenoid valves, ensuring stable aeration, and includes one-way check valves at the outlet to prevent backflow.
Our glass reactor system is designed for high-throughput parallel experimentation, allowing you to control multiple vessels from a single station. We offer fully customizable configurations to match your research needs, ranging from a standalone single vessel to multi-parallel arrays.
| Tank | Total volume | |||||
| Working volume | 0.8L | 2L | 3.5L | 7.5L | 10.5L | |
| Aspect ratio (H:D) | 1:2 | 1:1.6 | 1:1.6 | 1:1.6 | 1:1.6 | |
| Overall dimensions | H540xW390xD485mm | ⌀210xH690mm | ⌀240xH758mm | ⌀290xH820mm | ⌀330xH910 mm | |
| Sterilization dimensions with exhaust condenser | ⌀106xH270mm | ⌀200xH520mm | ⌀220xH570mm | ⌀260xH630mm | ⌀300xH720 mm | |
| Material | Borosilicate glass | |||||
| Sensors | pH | pH range: 0-14, PID control, accuracy: ±0.01, connected to Alkali and CO₂ | ||||
| DO | Dissolved oxygen range: 0-200%, PID control, accuracy: ±1%, linked to O₂, and N₂, and air | |||||
| Liquid level | Stainless steel probes, PID control, 1~2 probes used | |||||
| Temperature | Compact temperature transmitter, PID control, digital display, accuracy: ±0.1°C. Control Range: 5°C above cooling water temperature to 65°C | |||||
| Gas Control | Flow measurement | Thermal mass flow controller, flow rate 0.1～5 SLPM | ||||
| Gas | Gas control system (O₂, Air), solenoid valve control, one-way valve at gas outlet | |||||
| Filter | Inlet: 37mm, 0.2μm, PTFE. Outlet: 50mm, 0.2μm, PTFE | |||||
| Exhaust condenser | 316L stainless steel | |||||
| Liquid Feeding | Four peristaltic pumps | Flow accumulation; functions can be freely assigned; speed: 30rpm, adjustable working time: 0～100% | ||||
| Control System | 1L: All-in-one PC+ Siemens PLC 3L-15L: Industrial-grade tablet touch computer + Siemens PLC | |||||
| Data Recording | Industrial PC with SCADA software | |||||
Dedicated Manufacturer of Bioprocess Equipment Shanghai Ritai specializes in high-end Bioreactors, Fermenters, and Modular Process Systems for the global biopharmaceuticals, enzyme production, and bio-agriculture industries. Beyond premium stainless steel fabrication, we deliver turnkey engineering solutions—from conceptual design and ASME-certified manufacturing to installation and GMP-compliant validation. Trusted by clients worldwide, RITAI ensures your critical equipment meets the strictest international standards, including ASME (U) Stamp, EU PED, and FDA regulations.
